The Original Aseptic Seat Valve
ARC Aseptic Remote-Controlled Valve with PTFE Diaphragm
ARC with valve body combination 20 ARC diaphragm stem seal.

Application

ARC is an aseptic seat valve with PTFE diaphragm. It is available as a stop- or change-over valve.
The valve is suited for aseptic operating conditions such as high sterilisation temperatures. ARC is characterised by excellent cleanability.

Working principle

ARC is operated by means of compressed air and can be supplied with or without spring return.
Sterile stem sealing towards the atmosphere is ensured by a special designed PTFE/rubber diaphragm unit. The PTFE diaphragm does not allow product residues to build up on the product contact surface.

Standard Design

ARC is based on the SRC valve design. It consists of actuator, bonnet, stem with diaphragm unit and valve bodies. The change-over version is a two body design.
The valve is assembled by means of clamp rings and a stem clip system for easy maintenance.

Valve body combinations

 
20 30 21 22 31 32

Actuator function

  • - Pneumatic downward movement, spring return (NO).
  • - Pneumatic upward movement, spring return (NC).
  • - Pneumatic upward and downward movement (A/A).

Other valves in the same basic design

Sanitary Remote-Controlled valve, type SRC.
Sanitary Long-Stroke valve, type SRC-LS.
Sanitary Manual valve, type SMO.
Aseptic Remote-Controlled Valve with steel bellows, type
ARC-SB.
See also PD 60019, PD 65142, PD 60789 and PD65432.
 

Pressure drop/capacity diagrams

Stop valve   Change-over valve
 
 
   
   

Pressure data for ARC

Actuator type / function

10. Pneumatic downward movement, spring return (NO-lower seat).
20. Pneumatic upward movement, spring return (NC-lower seat).
30. Pneumatic upward and downward movement (A/A).
60. Three-position (NO-lower seat)
70. Three-position (NC-lower seat).

Table 1: Standard Valves - Max. static pressure in bar without leakage, valve seat fully closed.
Actuator / Valve body combination and direction of pressure Air pressure (bar) Actuator type/ function Type Valve size Air consumption
DN40 DN50 DN65 DN80 DN100 (Litres free air per stroke)
38 51 63.5 76.1 101.6 38-63.5 76-101.6
        mm mm mm mm mm mm mm
  10(NO)
60(NO)
  8.0 8.0 8.0 8.0 8.0 0.2 x Air pressure (bar) 0.7 x Air pressure (bar)
5 10(NO)
60(NO)
ISO 7.0 4.0 3.0 4.0 2.5    
5   DIN 6.0 3.6 3.0 3.2 2.5    
6   ISO 8.0 5.5 4.0 6.0 4.0    
6   DIN 8.5 5.0 4.0 4.8 4.0    
5 20(NC)
70(NC)
  8.0 8.0 8.0 8.0 6.0    
6     8.0 8.0 8.0 8.0 8.0    
  20(NC)                
  70(NC) ISO 7.0 4.0 2.5 5.0 3.5    
    DIN 7.0 3.4 2.3 5.0 3.5    
Table 2: Valves with reinforced spring or larger actuator - max. static pressure in bar without leakage, valve seat fully closed.
Actuator/valve body combination and direction of liquid pressure Air pressure (bar) Actuator type/ function Type Reinforced spring Larger actuator
Valve size Valve size
DN40 DN50 DN65 DN80 DN100      
38 51 65 76 101.6 38 51 63.5
        mm mm mm mm mm mm mm mm
  10(NO)   8.0 8.0 8.0 8.0 8.0 8.0 8.0 6.0
  60(NO)                  
5 10(NO)
60(NO)
ISO 2.0 0.0 0.0 0.0 0.0 8.0 8.0 6.0
5   DIN 1.7 0.0 0.0 0.0 0.0 8.0 7.7 6.0
6   DIN 1.7 1.8 1.0 0.8 1.0      
6   ISO 2.0 2.0 1.0 1.0 1.0      
5 20(NC)
70(NC)
  2.0 2.0 2.0 0.0 0.0 8.0 8.0 8.0
6     8.0 8.0 8.0 8.0 8.0      
  20(NC)
70(NC)
ISO 8.0 5.5 3.5 7.0 4.5 8.0 8.0 6.0
    DIN 7.7 4.6 3.5 5.6 4.5 8.0 8.0 5.9
AC = Air closes
SC = Spring closes

* = Max. pressure in bar for ARC standard valves.
** = Max. pressure in bar for ARC with reinforced spring.
*** = Max. pressure in bar for ARC with larger actuator.

Table 3: The valve is in the closing phase. Approx. max. product pressure in the valve body at which the valve plug can close by means of the spring or air pressure.
Actuator/valve body combination and direction of pressure Actuator type/function Valve size
DN40 DN50 DN65 DN80 DN100
38 51 65 76 101.6
    mm mm mm mm mm
20(NC) 3.1* 4* 4.8* 8* 8*
  4.8** 6.7** 6.9** 8** 8**
  70(NC) 7.4*** 8*** 8***    
10(NO) 4.6* 5.4* 6.5* 8* 8*
  2** 2.5** 2.9** 8** 8**
  60(NO) 8*** 8*** 8***    
Table 4: Standard valves - Approx. static pressure in bar against which the valve plug can open by means of the spring or air pressure.
Actuator/valve body combination and direction of pressure Actuator type/function Valve size
DN40 DN50 DN65 DN80 DN100
  38 51 65 76 101.6
    mm mm mm mm mm
  8* 8* 8* 8* 8*
10(NO) 8** 8** 8** 8** 8**
  60(NO) 8*** 8*** 8***    
  8* 5.5* 4.5* 8* 8*
10(NO) 7.5 7.5 5.5 8** 8**
  60(NO) 8*** 8*** 8***    
  8* 8* 8* 8* 8*
20(NO) 8 8 8 8 8
  70(NO) 8*** 8*** 8***    
    8* 8* 8* 8* 8*
10(NO) 6 6 6 8* 6*
  60(NO) 8 8 8    
AO = Air opens
SC = Spring opens
Table 5: The valve is closed - at these liquid pressures the valve will open.
Actuator/valve body combination and direction of pressure Actuator type/function Valve size
DN40 DN50 DN65 DN80 DN100
38 51 65 76 101.6
    mm mm mm mm mm
20(NC) 5.9* 8* 8* 8* 8*
  8** 8** 8** 8** 8**
Spring closes 70(NC) 8*** 8*** 8***    
10(NO) 8* 8* 8* 8* 8*
  3.5** 8** 8** 8** 8**
Air closes (6 bar) 60(NO) 8*** 8*** 8***    
AC = Air closes
SC = Spring closes
Dimensions (mm)
Size 38 51 63.5 76.1 101.6 40 50 65 80 100
  mm mm mm mm mm DN DN DN DN DN
A1 371 381 415 482 554 369 380 412 483 553
A2 383 393 427 502 574 381 392 424 503 573
A3 442 475 526 611 704 440 474 523 612 703
A4 457 494 549 634 727 455 493 546 635 726
OD 38.1 50.8 63.5 76.1 101.6 41 53 70 85 104
ID 34.9 47.6 60.3 72.1 97.6 38 50 66 81 100
t 1.5 1.6 1.6 2.0 2.0 1.5 1.5 2.0 2.0 2.0
C 79 94 113 129 163 79 94 113 129 163
E 50 62 82 87 134 50 62 82 87 134
F1 12 12 12 20 20 12 12 12 20 20
F2 15 19 23 23 23 15 19 23 23 23
H 87 87 87 133 133 87 87 87 133 133
M/ISO clamp 21 21 21 21 21          
M/ISO male 21 21 21 21 21          
M/DIN male 20 20 24 24 35          
M/SMS male           22 22 25 30 30
M/BS male 22 22 22 22 22          
Weight (kg) Stop 6.0 6.5 7.0 13.5 14.5 6.0 6.5 7.0 13.5 14.5
Change-over 6.5 7.0 7.5 17.0 17.5 6.5 7.0 7.5 17.0 17.5
a. Stop valve. b. Change-over valve.
Fig. 3. Dimensions.

Materials

Product wetted steel parts: Acid-resistant steel 1.4404 ( 316L).
Other steel parts: Stainless steel 1.4301 (304).
Finish: Semi bright.
Product wetted seals: EPDM, PTFE.
Other Seals: NBR, EPDM.

Technical data

Pressure range: 0-800 kPa (0-8 bar).
Temperature range: -10°C to +140°C (EPDM).
Optimum process conditions: >50 kPa (0.5 bar), >20°C)
Max. sterilization temperature (steam - short time): 150°C/380 kPa (3.8 bar).
Air pressure: 500-800 kPa (5-8 bar).

Note! Vacuum is not recommended in aseptic applications.
Expected lifetime of diaphragm unit under normal conditions: (no pressure shocks or cavitation).

Size/Type Stop valve Change-over valve
  activations activations
38mm/DN40 25.000 10.000
51mm/DN50 25.000 10.000
63.5mm/DN65 25.000 5.000
76.1mm/DN80 5.000 5.000
101mm/DN100 5.000 5.000
Note! Activating the valve without internal product pressure reduces lifetime of diaphragm unit.

Options

  • - Male parts or clamp liners in accordance with required standard.
  • - Control & Indication (see chapter in Product Catalogue).
  • - Damper against water hammer.
  • - Actuator with stronger spring.
  • - Larger actuator for valve size 38 - 63.5 mm, DN 40-65.
  • - Two-step or three-position actuator.
  • - Tangential side port valve.
  • - Product wetted seals of Nitrile (NBR) or Fluorinated rubber (FPM).
  • - Service tool for actuator.

Ordering

Please state the following when ordering:

  • - Connections if not welding ends.
  • - Size.
  • - Valve body combination.
  • - Actuator function NC, NO or A/A.
  • - Options.