| ARC Aseptic Remote-Controlled Valve
with PTFE Diaphragm |
 |
| ARC
with valve body combination 20 ARC diaphragm stem seal. |
Application
ARC is an aseptic seat valve with PTFE diaphragm. It is
available as a stop- or change-over valve.
The valve is suited for aseptic operating conditions such as high
sterilisation temperatures. ARC is characterised by excellent cleanability.
Working principle
ARC is operated by means of compressed air and can be
supplied with or without spring return.
Sterile stem sealing towards the atmosphere is ensured by a special
designed PTFE/rubber diaphragm unit. The PTFE diaphragm does not allow
product residues to build up on the product contact surface.
Standard Design
ARC is based on the SRC valve design. It consists of
actuator, bonnet, stem with diaphragm unit and valve bodies. The
change-over version is a two body design.
The valve is assembled by means of clamp rings and a stem clip system for
easy maintenance.
Valve body combinations
| |
 |
| 20 |
30 |
21 |
22 |
31 |
32 |
Actuator function
- - Pneumatic downward movement, spring return (NO).
- - Pneumatic upward movement, spring return (NC).
- - Pneumatic upward and downward movement (A/A).
Other valves in the same basic design
Sanitary Remote-Controlled valve, type SRC.
Sanitary Long-Stroke valve, type SRC-LS.
Sanitary Manual valve, type SMO.
Aseptic Remote-Controlled Valve with steel bellows, type
ARC-SB.
See also PD 60019, PD 65142, PD 60789 and PD65432.
Pressure drop/capacity diagrams
|
Stop valve |
|
Change-over valve |
 |
|
 |
 |
|
 |
| |
|
 |
| |
|
 |
Pressure data for ARC
Actuator type / function
10. Pneumatic downward movement, spring return (NO-lower
seat).
20. Pneumatic upward movement, spring return (NC-lower seat).
30. Pneumatic upward and downward movement (A/A).
60. Three-position (NO-lower seat)
70. Three-position (NC-lower seat).
| Table 1: Standard Valves - Max. static pressure in bar
without leakage, valve seat fully closed. |
|
Actuator / Valve body combination and direction of pressure |
Air pressure (bar) |
Actuator type/ function |
Type |
Valve size |
Air consumption |
|
DN40 |
DN50 |
DN65 |
DN80 |
DN100 |
(Litres free air per stroke) |
|
38 |
51 |
63.5 |
76.1 |
101.6 |
38-63.5 |
76-101.6 |
| |
|
|
|
mm |
mm |
mm |
mm |
mm |
mm |
mm |
 |
|
10(NO)
60(NO) |
|
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
0.2 x Air pressure (bar) |
0.7 x Air pressure (bar) |
 |
5 |
10(NO)
60(NO) |
ISO |
7.0 |
4.0 |
3.0 |
4.0 |
2.5 |
|
|
|
5 |
|
DIN |
6.0 |
3.6 |
3.0 |
3.2 |
2.5 |
|
|
|
6 |
|
ISO |
8.0 |
5.5 |
4.0 |
6.0 |
4.0 |
|
|
|
6 |
|
DIN |
8.5 |
5.0 |
4.0 |
4.8 |
4.0 |
|
|
 |
5 |
20(NC)
70(NC) |
|
8.0 |
8.0 |
8.0 |
8.0 |
6.0 |
|
|
| 6 |
|
|
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
|
|
 |
|
20(NC) |
|
|
|
|
|
|
|
|
|
|
70(NC) |
ISO |
7.0 |
4.0 |
2.5 |
5.0 |
3.5 |
|
|
|
|
|
DIN |
7.0 |
3.4 |
2.3 |
5.0 |
3.5 |
|
|
| Table 2: Valves with reinforced spring or larger actuator -
max. static pressure in bar without leakage, valve seat fully
closed. |
|
Actuator/valve body combination and direction of liquid pressure |
Air pressure (bar) |
Actuator type/ function |
Type |
Reinforced spring |
Larger actuator |
|
Valve size |
Valve size |
|
DN40 |
DN50 |
DN65 |
DN80 |
DN100 |
|
|
|
|
38 |
51 |
65 |
76 |
101.6 |
38 |
51 |
63.5 |
|
|
|
|
|
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
 |
|
10(NO) |
|
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
6.0 |
| |
60(NO) |
|
|
|
|
|
|
|
|
|
 |
5 |
10(NO)
60(NO) |
ISO |
2.0 |
0.0 |
0.0 |
0.0 |
0.0 |
8.0 |
8.0 |
6.0 |
|
5 |
|
DIN |
1.7 |
0.0 |
0.0 |
0.0 |
0.0 |
8.0 |
7.7 |
6.0 |
|
6 |
|
DIN |
1.7 |
1.8 |
1.0 |
0.8 |
1.0 |
|
|
|
|
6 |
|
ISO |
2.0 |
2.0 |
1.0 |
1.0 |
1.0 |
|
|
|
 |
5 |
20(NC)
70(NC) |
|
2.0 |
2.0 |
2.0 |
0.0 |
0.0 |
8.0 |
8.0 |
8.0 |
| 6 |
|
|
8.0 |
8.0 |
8.0 |
8.0 |
8.0 |
|
|
|
 |
|
20(NC)
70(NC) |
ISO |
8.0 |
5.5 |
3.5 |
7.0 |
4.5 |
8.0 |
8.0 |
6.0 |
|
|
|
DIN |
7.7 |
4.6 |
3.5 |
5.6 |
4.5 |
8.0 |
8.0 |
5.9 |
AC = Air closes
SC = Spring closes
* = Max. pressure in bar for ARC standard valves.
** = Max. pressure in bar for ARC with reinforced spring.
*** = Max. pressure in bar for ARC with larger actuator.
| Table 3: The valve is in the closing phase. Approx. max.
product pressure in the valve body at which the valve plug can close
by means of the spring or air pressure. |
|
Actuator/valve body combination and direction of pressure |
Actuator type/function |
Valve size |
|
DN40 |
DN50 |
DN65 |
DN80 |
DN100 |
|
38 |
51 |
65 |
76 |
101.6 |
|
|
|
mm |
mm |
mm |
mm |
mm |
 |
20(NC) |
3.1* |
4* |
4.8* |
8* |
8* |
| |
4.8** |
6.7** |
6.9** |
8** |
8** |
| |
70(NC) |
7.4*** |
8*** |
8*** |
|
|
 |
10(NO) |
4.6* |
5.4* |
6.5* |
8* |
8* |
|
|
2** |
2.5** |
2.9** |
8** |
8** |
|
|
60(NO) |
8*** |
8*** |
8*** |
|
|
| Table 4: Standard valves - Approx. static pressure in bar
against which the valve plug can open by means of the spring or air
pressure. |
|
Actuator/valve body combination and direction of pressure |
Actuator type/function |
Valve size |
|
DN40 |
DN50 |
DN65 |
DN80 |
DN100 |
|
|
38 |
51 |
65 |
76 |
101.6 |
|
|
|
mm |
mm |
mm |
mm |
mm |
 |
|
8* |
8* |
8* |
8* |
8* |
| 10(NO) |
8** |
8** |
8** |
8** |
8** |
| |
60(NO) |
8*** |
8*** |
8*** |
|
|
 |
|
8* |
5.5* |
4.5* |
8* |
8* |
|
10(NO) |
7.5 |
7.5 |
5.5 |
8** |
8** |
|
|
60(NO) |
8*** |
8*** |
8*** |
|
|
 |
|
8* |
8* |
8* |
8* |
8* |
| 20(NO) |
8 |
8 |
8 |
8 |
8 |
| |
70(NO) |
8*** |
8*** |
8*** |
|
|
|
|
|
8* |
8* |
8* |
8* |
8* |
 |
10(NO) |
6 |
6 |
6 |
8* |
6* |
|
|
60(NO) |
8 |
8 |
8 |
|
|
AO = Air opens
SC = Spring opens
| Table 5: The valve is closed - at these liquid pressures the
valve will open. |
|
Actuator/valve body combination and direction of pressure |
Actuator type/function |
Valve size |
|
DN40 |
DN50 |
DN65 |
DN80 |
DN100 |
|
38 |
51 |
65 |
76 |
101.6 |
|
|
|
mm |
mm |
mm |
mm |
mm |
 |
20(NC) |
5.9* |
8* |
8* |
8* |
8* |
| |
8** |
8** |
8** |
8** |
8** |
| Spring closes |
70(NC) |
8*** |
8*** |
8*** |
|
|
 |
10(NO) |
8* |
8* |
8* |
8* |
8* |
|
|
3.5** |
8** |
8** |
8** |
8** |
|
Air closes (6 bar) |
60(NO) |
8*** |
8*** |
8*** |
|
|
AC = Air closes
SC = Spring closes
| Dimensions (mm) |
|
Size |
38 |
51 |
63.5 |
76.1 |
101.6 |
40 |
50 |
65 |
80 |
100 |
|
|
mm |
mm |
mm |
mm |
mm |
DN |
DN |
DN |
DN |
DN |
| A1 |
371 |
381 |
415 |
482 |
554 |
369 |
380 |
412 |
483 |
553 |
|
A2 |
383 |
393 |
427 |
502 |
574 |
381 |
392 |
424 |
503 |
573 |
| A3 |
442 |
475 |
526 |
611 |
704 |
440 |
474 |
523 |
612 |
703 |
|
A4 |
457 |
494 |
549 |
634 |
727 |
455 |
493 |
546 |
635 |
726 |
|
OD |
38.1 |
50.8 |
63.5 |
76.1 |
101.6 |
41 |
53 |
70 |
85 |
104 |
|
ID |
34.9 |
47.6 |
60.3 |
72.1 |
97.6 |
38 |
50 |
66 |
81 |
100 |
|
t |
1.5 |
1.6 |
1.6 |
2.0 |
2.0 |
1.5 |
1.5 |
2.0 |
2.0 |
2.0 |
|
C |
79 |
94 |
113 |
129 |
163 |
79 |
94 |
113 |
129 |
163 |
|
E |
50 |
62 |
82 |
87 |
134 |
50 |
62 |
82 |
87 |
134 |
|
F1 |
12 |
12 |
12 |
20 |
20 |
12 |
12 |
12 |
20 |
20 |
|
F2 |
15 |
19 |
23 |
23 |
23 |
15 |
19 |
23 |
23 |
23 |
|
H |
87 |
87 |
87 |
133 |
133 |
87 |
87 |
87 |
133 |
133 |
| M/ISO clamp |
21 |
21 |
21 |
21 |
21 |
|
|
|
|
|
|
M/ISO male |
21 |
21 |
21 |
21 |
21 |
|
|
|
|
|
| M/DIN male |
20 |
20 |
24 |
24 |
35 |
|
|
|
|
|
|
M/SMS male |
|
|
|
|
|
22 |
22 |
25 |
30 |
30 |
| M/BS male |
22 |
22 |
22 |
22 |
22 |
|
|
|
|
|
|
Weight (kg) Stop |
6.0 |
6.5 |
7.0 |
13.5 |
14.5 |
6.0 |
6.5 |
7.0 |
13.5 |
14.5 |
|
Change-over |
6.5 |
7.0 |
7.5 |
17.0 |
17.5 |
6.5 |
7.0 |
7.5 |
17.0 |
17.5 |
 |
 |
| a. Stop valve. |
b. Change-over valve. |
Fig. 3. Dimensions.
Materials
| Product wetted steel parts: |
Acid-resistant steel 1.4404 ( 316L). |
| Other steel parts: |
Stainless steel 1.4301 (304). |
| Finish: |
Semi bright. |
| Product wetted seals: |
EPDM, PTFE. |
| Other Seals: |
NBR, EPDM. |
Technical data
| Pressure range: |
0-800 kPa (0-8 bar). |
| Temperature range: |
-10°C to +140°C (EPDM). |
| Optimum process conditions: |
>50 kPa (0.5 bar), >20°C) |
| Max. sterilization temperature (steam
- short time): |
150°C/380 kPa (3.8 bar). |
| Air pressure: |
500-800 kPa (5-8 bar). |
Note! Vacuum is not recommended in aseptic
applications.
Expected lifetime of diaphragm unit under normal conditions: (no pressure
shocks or cavitation).
|
Size/Type |
Stop valve |
Change-over valve |
|
|
activations |
activations |
| 38mm/DN40 |
25.000 |
10.000 |
|
51mm/DN50 |
25.000 |
10.000 |
| 63.5mm/DN65 |
25.000 |
5.000 |
|
76.1mm/DN80 |
5.000 |
5.000 |
| 101mm/DN100 |
5.000 |
5.000 |
Note! Activating the valve without internal product
pressure reduces lifetime of diaphragm unit.
Options
- - Male parts or clamp liners in accordance with required standard.
- - Control & Indication (see chapter in Product Catalogue).
- - Damper against water hammer.
- - Actuator with stronger spring.
- - Larger actuator for valve size 38 - 63.5 mm, DN 40-65.
- - Two-step or three-position actuator.
- - Tangential side port valve.
- - Product wetted seals of Nitrile (NBR) or Fluorinated rubber (FPM).
- - Service tool for actuator.
Ordering
Please state the following when ordering:
- - Connections if not welding ends.
- - Size.
- - Valve body combination.
- - Actuator function NC, NO or A/A.
- - Options.
|